Industries
VAHLE Crane Electrification
Crane electrification systems built for automation & control

VAHLE Inc. provides crane electrification systems for steel mills, scrap yards, ports and precast plants across North America, delivering reliable power and data transmission for overhead, process, gantry and heavy-duty cranes.

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VAHLE Intralogistics automated small parts warehouse (AKL)
Automated conveyor technology for internal material flow

Higher production volumes, fast order cycles and tight delivery windows are driving the need for partially or fully automated intralogistics in modern warehouses and distribution centers.

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VAHLE Automotive electrified monorail system (EMS)
Innovative solutions for flexible production processes

Adaptable manufacturing processes are the key to maximizing efficiency in vehicle production. VAHLE solutions for energy and data transmission make a significant contribution to this.

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VAHLE Port Technology
Port Electrification for U.S. Terminals

U.S. ports are moving toward electrified, lower-emission terminal operations. VAHLE Inc. delivers reliable power and data solutions for STS, RTG/eRTG, and RMG cranes and automation-ready port equipment — built for uptime in harsh coastal environments.

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VAHLE Amusement Rides Ferris wheel
Amusement Ride Electrification for North America

VAHLE delivers reliable power supply, data communication, and positioning solutions for amusement rides across North America, supporting safe operation and high uptime for roller coasters, dark rides, Ferris wheels, and towers.

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Automated transportation systems for the mobility of the future

Streetcars, sky trains and rolling sidewalks are the future of resource-saving mobility. Many manufacturers rely on components from VAHLE for their designs.

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VAHLE General Industry
Electrification Systems for Specialty Mobile Applications

VAHLE Inc. delivers reliable power and data solutions for specialty mobile systems, from automated parking and stadium roofs to cleanroom and agricultural applications, engineered for uptime.

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Products
VAHLE data transmission
Interference-free & secure data transmission

Our slotted microwave guide technology ensures reliable performance in environments where wireless interference, vibration and contamination would compromise conventional systems.

Solutions for data communication
VAHLE Positioning
Immediate & precise positioning technology

Our robust vPOS systems are available in magnetic and optical variants, allowing optimal adaptation to environmental conditions, installation space and performance requirements.

Positioning solutions
VAHLE control unit
Scalable motion control for mobile equipment

The modular design of vDRIVE allows flexible configuration for both new installations and modernization projects by integrating seamlessly into industrial automation environments.

Control solutions
VAHLE system solution
Coordinated System Architecture for Mobile Applications

With our integrated electrification system solutions, we offer a perfectly coordinated product combination of energy transmission, data communication, positioning and control for a wide range of applications.

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Services
VAHLE Services
VAHLE is your reliable service partner for preventive maintenance, fast repairs and proactive support. With our VAHLE Protect maintenance contracts, you can ensure the long-term trouble-free operation of your systems. Ready for use worldwide - for minimum downtimes and maximum process reliability.
The company
VAHLE Company
Who are we? Where do we come from? And where are we going? On our company pages you can find out everything about the VAHLE Group and its history, current events and successful customer stories. And of course you will also find information about where to find us and how to reach us.
Career
VAHLE Career
Take a look behind the scenes of a family business. In our careers section, you can find out all about everyday working life and job profiles at the VAHLE Group, our training and further education opportunities and current vacancies. And don't be shy: we are always on the lookout for new, motivated colleagues!

Slotted Microwave Guide Mini (SMGM)

Slotted Waveguide for Compact Indoor Data Transmission Systems

Digitalization and Industry 4.0 are transforming industrial environments. From automated shuttle systems to AS/RS stacker cranes and EMS conveyors, modern facilities generate increasing volumes of control, diagnostic and safety data that must be transmitted reliably and in real time.

Traditional conductor-based communication systems with low transmission rates are often no longer sufficient for complex automation environments. At the same time, free radio solutions require careful frequency planning and may be affected by interference in industrial settings. 

The Slotted Microwave Guide Mini (SMGM) from VAHLE is designed specifically for high-speed, interference-free industrial data transmission. Communication occurs within a shielded aluminum slotted waveguide profile, eliminating electromagnetic interference and preventing influence on surrounding wireless systems.

Due to its extremely compact design, the SMGM can be easily integrated into almost all common EMS profiles and conveyor systems without extensive configuration. 

Interference-Free Data Transmission in Shielded Aluminum Profiles

The SMGM data transmission system enables secure, high-performance communication for:

  • Automated shuttle systems
  • AS/RS stacker cranes
  • Standard and process cranes
  • Sortation and conveyor systems
  • Heavy-duty crane applications (indoor use)
  • Dark rides and automated attractions
  • Elevator and vertical transport systems

 

By transmitting data inside a shielded slotted waveguide, the SMGM ensures:

  • Stable communication in high-EMI environments
  • No disruption of nearby wireless networks
  • Reliable real-time control signal transmission
  • Secure communication for safety-critical applications

This makes it ideal for indoor automated systems that require high availability and predictable performance.

 

Designed for Industry 4.0 & System Integration

The SMGM was developed to meet the growing data demands of Industry 4.0 environments. It supports seamless integration into automation architectures and industrial communication networks.

 

Key integration features include:

  • Plug-and-play installation
  • Compatibility with PROFINET and PROFIsafe
  • High compatibility with VAHLE busbar and control systems
  • Coexistence with existing wireless systems
  • Integration with VAHLE vPOWER (energy), vPOS (positioning) and vDRIVE (control)

 

When combined with VAHLE’s modular electrification and positioning technologies, the SMGM becomes part of a complete system solution for mobile automation.

Your Vision. Our Solution.


SMG 2.0

The new generation of communication modules

Our new SMG 2.0 generation stands for future-proof design, enhanced security, scalability, and long-term support.

  • Enhanced security: Secure Boot & CRA-ready
  • Step-by-step migration and mixed operation with the previous generation possible – no production downtime and long-term support
  • New, scalable base platform
  • Optimized for VAHLE SMGM and SMGX waveguide systems

  • Secure and reliable indoor data communication
  • High transmission rates for automation systems
  • Very compact slotted microwave guide design
  • Easy integration into standard EMS profiles
  • Plug-and-play installation and commissioning
  • Coexistence with existing wireless communication systems
  • Compatible with PROFINET and PROFIsafe
  • High compatibility with VAHLE conductor bar and control systems
Technical data - Electrical
Operating voltage24 VDC
Current consumption500 mA
Transmission speed100 MBit/s
Protection classIP54
Technical data - Mechanical
Max. Travel speed180 m/min*
Max. Suspension distance1,5 m
Technical data - System
Transmission mediumVAHLE slotted waveguide
ProtocolsPROFINET / PROFIsafe*
System variantsLite, Standard, Advanced
Segment length80 m
Max. system lengthunlimited
Operating conditions
Operating temperature0°C to +50°C
ApplicationIndoor installations

*Others on request

Catalog SMGM | SMGX

Technical product catalogue

Betriebsanleitungen SMGM

Operating instruction

Operating Instructions SMGM

Operating instruction

Catálogo SMGM | SMGX

Technical product catalogue

Catalog SMGM | SMGX

Technical product catalogue

Catalogue SMGM | SMGX

Technical product catalogue

Katalog SMGM | SMGX

Technical product catalogue

  • System planning and consulting
  • Installation planning
  • Installation and commissioning
  • Maintenance, repairs and inspections
  • Modernization of existing systems (retrofit)
  • Direct repair service by VAHLE
  • Multi-level training options
  • HF segment planning
    Creation of an individual segment plan and definition of the feed-in points
  • EFZ planning
    Support with the individual planning of mobile vehicles
  • Project support
    Planning, control and coordination of internal and external resources
  • Rail signal measurement
    Recording of the RF level curve (level strength) along the SMGM rail
  • Start-up support
    Joint commissioning of the system
  • Start-up/shift support
    Supporting the customer in finding and solving problems
  • Network analysis
    Certification of the network structure, diagnosis of causes of faults and recommendations for action
  • Provision of diagnostic software
    Reading out and editing individual system parameters

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