Compact Conductor Rail System VCL

Modular Compact Conductor Rail for Shuttle & Warehouse Automation

E-commerce and high-throughput warehouse operations demand scalable, modular power transmission systems for automated shuttle and storage applications. The VAHLE Compact Line (VCL) is a compact conductor rail system engineered for space-constrained warehouse environments where flexibility and reliability are essential.

With its modular design, the VCL conductor rail supports a wide range of track-guided vehicles, including shuttle systems and automated small parts warehouses. The ultra-compact profile allows concealed installation within drive or running profiles, enabling efficient use of available space.

Available in two- or three-pole configurations for shuttle applications and four- to six-pole versions for storage and retrieval machines (SRMs) and pallet warehouse systems, the VCL provides reliable power and signal transmission even in heavily soiled environments. High clearances and creepage distances support safe and stable operation.

In combination with the VAHLE Multi-Carrier (VMT), the system enables extended suspension distances and integrated mechanical protection. Optical positioning systems can also be incorporated to support advanced warehouse automation.

The VCL is UL-certified and designed for long service life, with durable current collectors and carbon brushes that reduce maintenance requirements and lifecycle costs.

Your Vision. Our Solution.

Compact Conductor Rail System VCL

VMT Supporting Structure for the VCL Conductor Rail

The VAHLE Multi-Carrier (VMT) provides a modular support structure for fast, cost-effective installation of VCL conductor rail systems and integrated positioning solutions.

Suspension distance of up to 3.5 m possible
Quick plug-and-play installation with clamping technology
Universal suspension for all standard upright profiles
Mechanical protection of the conductor rail system
Integration of optical positioning systems

Modular design for flexible warehouse applications
Fast plug-and-play installation with clip technology
Ultra-compact profile for concealed installation
Power range from 40–100 Amps and 12–500 Volts
Low maintenance due to long carbon brush service life
Affordable steel conductor variant for low-power applications
UL-certified components

	VCL2	VCL3
Technical data - Electrical
Rated current	40/100 A	40/100 A
Conductor cross-section	25 mm²	25 mm²
Rated voltage without protective conductor	48 V	48 V
Nominal voltage with protective conductor	Max. 500 V	Max. 500 V
Number of poles	2	3
Conductor material	Copper or steel	Copper or steel
Protection class	IP2X	IP2X
Technical data - Mechanical
Max. Travel speed	400 m/min	400 m/min
Phase distance	15 mm	15 mm
Max. Suspension distance	0,8 m	0,8 m
Technical data - System
Max. System length without expansion section	150 m	150 m
Standard conductor rail length	4 m	4 m
Operating conditions
Operating temperature	-30°C to +55°C	-30°C to +55°C
Flammability (insulating housing)	flame retardant, self-extinguishing, UL 94 V0	flame retardant, self-extinguishing, UL 94 V0
Use in	Indoor installations	Indoor installations

System planning and consulting
Installation planning
Installation and commissioning
Maintenance, repairs and inspections
Modernization of existing systems (retrofit)
Multi-level training options
Project planning in the Customer Hub

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Compact Conductor Rail System VCL

Modular Compact Conductor Rail for Shuttle & Warehouse Automation

VMT Supporting Structure for the VCL Conductor Rail

Flyer Modularer Hochgeschwindigkeitstrichter und -stromabnehmer

Flyer modular high-speed funnel and current collector

Catalog VMT

Catalog VCL

Operating Instruction VMT

Catalog VCL

Operating Instruction VCL

Catalogue VCL

Catálogo VCL

Catálogo VMT

UL-Zertifikat VCL

UL-Certificate VCL

UL-Certificat VCL

UL-Certificado VCL

Katalog VMT

Catalog VMT

Betriebsanleitung VCL

Betriebsanleitung VMT

Katalog VCL

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