Industries
VAHLE Crane Electrification
Crane electrification systems built for automation & control

VAHLE Inc. provides crane electrification systems for steel mills, scrap yards, ports and precast plants across North America, delivering reliable power and data transmission for overhead, process, gantry and heavy-duty cranes.

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VAHLE Intralogistics automated small parts warehouse (AKL)
Automated conveyor technology for internal material flow

Higher production volumes, fast order cycles and tight delivery windows are driving the need for partially or fully automated intralogistics in modern warehouses and distribution centers.

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VAHLE Automotive electrified monorail system (EMS)
Innovative solutions for flexible production processes

Adaptable manufacturing processes are the key to maximizing efficiency in vehicle production. VAHLE solutions for energy and data transmission make a significant contribution to this.

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VAHLE Port Technology
Port Electrification for U.S. Terminals

U.S. ports are moving toward electrified, lower-emission terminal operations. VAHLE Inc. delivers reliable power and data solutions for STS, RTG/eRTG, and RMG cranes and automation-ready port equipment — built for uptime in harsh coastal environments.

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VAHLE Amusement Rides Ferris wheel
Amusement Ride Electrification for North America

VAHLE delivers reliable power supply, data communication, and positioning solutions for amusement rides across North America, supporting safe operation and high uptime for roller coasters, dark rides, Ferris wheels, and towers.

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Automated transportation systems for the mobility of the future

Streetcars, sky trains and rolling sidewalks are the future of resource-saving mobility. Many manufacturers rely on components from VAHLE for their designs.

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VAHLE General Industry
Electrification Systems for Specialty Mobile Applications

VAHLE Inc. delivers reliable power and data solutions for specialty mobile systems, from automated parking and stadium roofs to cleanroom and agricultural applications, engineered for uptime.

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Products
VAHLE data transmission
Interference-free & secure data transmission

Our slotted microwave guide technology ensures reliable performance in environments where wireless interference, vibration and contamination would compromise conventional systems.

Solutions for data communication
VAHLE Positioning
Immediate & precise positioning technology

Our robust vPOS systems are available in magnetic and optical variants, allowing optimal adaptation to environmental conditions, installation space and performance requirements.

Positioning solutions
VAHLE control unit
Scalable motion control for mobile equipment

The modular design of vDRIVE allows flexible configuration for both new installations and modernization projects by integrating seamlessly into industrial automation environments.

Control solutions
VAHLE system solution
Coordinated System Architecture for Mobile Applications

With our integrated electrification system solutions, we offer a perfectly coordinated product combination of energy transmission, data communication, positioning and control for a wide range of applications.

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Services
VAHLE Services
VAHLE is your reliable service partner for preventive maintenance, fast repairs and proactive support. With our VAHLE Protect maintenance contracts, you can ensure the long-term trouble-free operation of your systems. Ready for use worldwide - for minimum downtimes and maximum process reliability.
The company
VAHLE Company
Who are we? Where do we come from? And where are we going? On our company pages you can find out everything about the VAHLE Group and its history, current events and successful customer stories. And of course you will also find information about where to find us and how to reach us.
Career
VAHLE Career
Take a look behind the scenes of a family business. In our careers section, you can find out all about everyday working life and job profiles at the VAHLE Group, our training and further education opportunities and current vacancies. And don't be shy: we are always on the lookout for new, motivated colleagues!

eRTG System

since 2011

Savings through VAHLE eRTG

107.645.218.920

litres of diesel

806.456.360

kilograms of CO2

eRTG Automation for Port Cranes & Container Terminals

Container terminals around the world are transitioning from diesel-powered rubber-tired gantry cranes (RTGs) to electrically powered eRTG systems. Electrification significantly reduces fuel consumption, lowers emissions and improves operational efficiency within modern port infrastructure.

VAHLE’s eRTG system enables the reliable electrification of RTG cranes by supplying power through a conductor rail system while maintaining full crane mobility within the container yard.

The system uses an electrically controlled telescopic arm equipped with a current collector trolley that automatically connects the crane to the conductor rail infrastructure. This allows RTG cranes to seamlessly switch from diesel generator power to grid electricity during operation.

By combining robust electrification technology with automated connection systems, VAHLE supports ports worldwide in reducing operating costs and advancing sustainable terminal operations.

Automated Power Transfer for RTG Crane Operations

The VAHLE eRTG system enables automatic connection between the crane and the conductor rail power supply while the crane travels along container yard blocks.

The telescopic arm extends automatically to engage the current collector with the conductor rail system. Integrated sensors ensure precise positioning and safe operation during extension and retraction.

A synchronization unit enables seamless switching between diesel generator power and mains electricity without interrupting crane operation.


  • Compact and lightweight design
  • Simple installation and commissioning (plug & play)
  • Suitable for operating temperatures from -15°C to +50°C
  • Can be combined with data and positioning systems
  • Compatible with PROFINET and PROFIsafe
  • Low wear and low maintenance
  • Automatic control
  • Automatic connection to the power supply
Technical data - conductor rail
Rated currentup to 1000 A
Rated voltage AC400 - 1000 V
Number of poles4
Conductor materialAluminum-stainless steel
Technical data - Telescopic arm
Stroke lengthup to 1700 mm
Vertical tolerance± 150 mm
Tolerance in all directions
Technical data - System
Conductor rail height above the ground1800 - 2600 mm
Operating temperature-15 °C to +50 °C
Relative humiditymax. 100 %
  • System planning and consulting
  • Voltage drop calculations with determination of the feed-in to realize the lowest voltage drop
  • Preparation of installation plan
  • Installation and commissioning
  • Remote support, maintenance, repairs and inspections
  • Modernization of existing systems (retrofit)
  • Multi-level training options
  • Start-up/shift support
  • Supporting the customer in finding and solving problems

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