Insulated Conductor Rail System U10 | FABA100

Light-Duty Insulated Conductor Rails for Indoor Industrial Applications

The U10 and FABA100 insulated conductor rail systems are designed for light-duty indoor industrial applications requiring safe, reliable power and data transmission. Rated up to 100 Amps, these contact-protected conductor rails are widely used in electrified monorail systems (EMS) and automated shuttle systems in industrial production and automotive manufacturing lines.

The U10 was developed in the 1980s with the emergence of the electrified monorail system. Today, the U10 and FABA100 are particularly suited for controlled indoor environments where safety, compact installation and low-maintenance operation are priorities.

The U10 features individually insulated conductor profiles that allow flexible pole configurations with integrated contact protection for safe operation. Its compact installation footprint makes it ideal for complex track layouts, including tight curves and suspended or lateral mounting. Reverse polarity protection via a specially shaped protective conductor helps prevent unintended vehicle electrification.

The U10 conductor rail can be integrated as part of a VAHLE vSystem solution. vSystem combines the U10 for power transmission with APOS Optic positioning, SMGM data transmission, DCS control and the Smart Collector System for diagnostics.

The FABA100 complements the U10 with simplified connector technology for fast installation and easy system extensions. It is particularly suited for applications where reverse polarity protection is not required.

Both systems are UL-certified and integrate with VAHLE data, positioning and control technologies to create a coordinated electrification solution for modern automation environments.

Your Vision. Our Solution.

Insulated Conductor Rail System U10 | FABA100

VMT Support Structure for U10 Conductor Rail Systems

The VAHLE Multi-Carrier (VMT) provides a modular support structure for fast, cost-effective installation of U10 conductor rail systems and integrated positioning solutions.

Suspension distance of up to 3.5 m possible
Quick and easy installation thanks to plug-in and clamping technology
Universal suspension for all standard upright profiles
Mechanical protection of the conductor rail system
Integration of optical positioning systems

Rated up to 100 A for light-duty applications
Contact-protected design for safe indoor operations
Especially suitable for EMS systems
Simple installation and adjustment
Suitable for lateral and suspended installation
Flexible pole configurations
Copper or stainless steel conductor options
Complete mounting set included in accessories
Low-maintenance design and easy to clean
UL-certified components for high safety and quality standards

	U10	FABA100
Technical data - Electrical
Rated current	100 A	100 A
Conductor cross-section	25 ^mm2	25 ^mm2
Rated voltage AC	690 V	1000 V
Number of poles	any	any
Conductor material	Copper and stainless steel	copper
Protection class	IP21	IP21
Technical data - Mechanical
Max. Travel speed	400 m/min	400 m/min
Phase distance	14 mm	15 mm
Max. Suspension distance	0,6 m	0,8 m
Technical data - System
Max. System length without expansion section	analogous to the mechanics	30 m
Standard length of conductor rail	6 m	5 m
Operating conditions
Operating temperature	-30°C to +85°C	-30°C to +85°C
Flammability (insulating housing)	Class V-0, self-extinguishing	Class V-0, self-extinguishing
Use in	Indoor installations	Indoor installations

System project planning and consulting
Installation and commissioning
Maintenance, repairs and inspections
Modernization of existing systems (retrofit)
Multi-level training options
Customizing of compact holders according to requirements

VAHLE – Your system supplier for intelligent energy and data transmission

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Insulated Conductor Rail System U10 | FABA100

Light-Duty Insulated Conductor Rails for Indoor Industrial Applications

VMT Support Structure for U10 Conductor Rail Systems

Operating Instruction U10

Operating Instruction FABA100

Operating Instruction SKID63 for U10

Operating Instruction U10 PE-VPN

UL-Certificate FABA100

UL-Certificate U10

Catalog U10

Catalog FABA100

VAHLE – Your system supplier for intelligent energy and data transmission

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