Industries
VAHLE Crane Electrification
Crane electrification systems built for automation & control

VAHLE Inc. provides crane electrification systems for steel mills, scrap yards, ports and precast plants across North America, delivering reliable power and data transmission for overhead, process, gantry and heavy-duty cranes.

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VAHLE Intralogistics automated small parts warehouse (AKL)
Automated conveyor technology for internal material flow

Higher production volumes, fast order cycles and tight delivery windows are driving the need for partially or fully automated intralogistics in modern warehouses and distribution centers.

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VAHLE Automotive electrified monorail system (EMS)
Innovative solutions for flexible production processes

Adaptable manufacturing processes are the key to maximizing efficiency in vehicle production. VAHLE solutions for energy and data transmission make a significant contribution to this.

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VAHLE Port Technology
Port Electrification for U.S. Terminals

U.S. ports are moving toward electrified, lower-emission terminal operations. VAHLE Inc. delivers reliable power and data solutions for STS, RTG/eRTG, and RMG cranes and automation-ready port equipment — built for uptime in harsh coastal environments.

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VAHLE Amusement Rides Ferris wheel
Amusement Ride Electrification for North America

VAHLE delivers reliable power supply, data communication, and positioning solutions for amusement rides across North America, supporting safe operation and high uptime for roller coasters, dark rides, Ferris wheels, and towers.

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Automated transportation systems for the mobility of the future

Streetcars, sky trains and rolling sidewalks are the future of resource-saving mobility. Many manufacturers rely on components from VAHLE for their designs.

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VAHLE General Industry
Electrification Systems for Specialty Mobile Applications

VAHLE Inc. delivers reliable power and data solutions for specialty mobile systems, from automated parking and stadium roofs to cleanroom and agricultural applications, engineered for uptime.

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Products
VAHLE data transmission
Interference-free & secure data transmission

Our slotted microwave guide technology ensures reliable performance in environments where wireless interference, vibration and contamination would compromise conventional systems.

Solutions for data communication
VAHLE Positioning
Immediate & precise positioning technology

Our robust vPOS systems are available in magnetic and optical variants, allowing optimal adaptation to environmental conditions, installation space and performance requirements.

Positioning solutions
VAHLE control unit
Scalable motion control for mobile equipment

The modular design of vDRIVE allows flexible configuration for both new installations and modernization projects by integrating seamlessly into industrial automation environments.

Control solutions
VAHLE system solution
Coordinated System Architecture for Mobile Applications

With our integrated electrification system solutions, we offer a perfectly coordinated product combination of energy transmission, data communication, positioning and control for a wide range of applications.

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Services
VAHLE Services
VAHLE is your reliable service partner for preventive maintenance, fast repairs and proactive support. With our VAHLE Protect maintenance contracts, you can ensure the long-term trouble-free operation of your systems. Ready for use worldwide - for minimum downtimes and maximum process reliability.
The company
VAHLE Company
Who are we? Where do we come from? And where are we going? On our company pages you can find out everything about the VAHLE Group and its history, current events and successful customer stories. And of course you will also find information about where to find us and how to reach us.
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VAHLE Career
Take a look behind the scenes of a family business. In our careers section, you can find out all about everyday working life and job profiles at the VAHLE Group, our training and further education opportunities and current vacancies. And don't be shy: we are always on the lookout for new, motivated colleagues!
VAHLE x CMA Terminals Khalifa Ports
Abu Dhabi

CMA Terminals Khalifa Port: State-of-the-art energy and data transmission with VAHLE TriMotion Compact

TriMotion Compact

The VAHLE fact check

Industry

Port Electrification

20 RTG Cranes

16 Lanes

Commissioning 12-2024

Total system over 5,700 meters

The background

Khalifa Port in Abu Dhabi is one of the most modern deep-sea ports in the world and, with a water depth of 18.5 meters, plays a central role in international container traffic. As a strategic transshipment point, it connects over 25 leading shipping companies with more than 70 global destinations. With the expansion of the terminal by CMA Terminals Khalifa Port - a joint venture between CMA TERMINALS and the AD Ports Group - the operator is pursuing the goal of significantly increasing handling capacities and at the same time implementing state-of-the-art automation technologies, which also contribute to the implementation of the CMA CGM Group 's global sustainability strategy.

 

The challenge

CMA Terminals Khalifa Port was looking for a solution that would work reliably at all times, even under the extreme climatic conditions of the region - heat, sand, dust and high humidity. The requirement was for a robust, low-maintenance and at the same time highly efficient system for energy and secure data transmission that would guarantee the reliable supply and automation of the RTG cranes in the terminal at all times. There was also a tight schedule: The installation had to be completed within a tight timeframe, as the terminal was officially due to go into operation at the end of 2024.

 

Our solution

The VAHLE TriMotion Compact system was used for the electrification and remote control-ready equipment of the 20 RTG cranes in the new terminal section - consisting of the system bundle of the U35 conductor rail and the fail-safe SMGX data communication.

A total of 16 aisles with a respective length of 355 meters were implemented - this corresponds to a total system length of around 5,700 meters. Thanks to the compact design and standardized execution of the TriMotion Compact system, the implementation could be carried out efficiently even within the tight project timeframe.

The complete system was installed on schedule and successfully put into operation at the end of November 2024. This ensures a reliable energy supply and data communication for automated RTG operation in the long term.

By switching to a fully electrified solution with TriMotion Compact, the terminal is also making an active contribution to reducing emissions - a further step towards sustainable port operations. VAHLE makes it possible.

 

Your Vision. Our Solution.

 

The facts

  • 16 lanes, each 355 m long
  • Total system length: 5,700 m
  • Number: 20 RTG cranes equipped
  • System: Energy and data transmission via TriMotion Compact System (U35 conductor rail + SMGX data communication)
  • Project period: June 2024 to November 2024 (installation and commissioning)
  • Customer: CMA Terminals Khalifa Ports

 

 

Would you like to see the system live in action?
 

Click here for the reference video on YouTube!

VAHLE x CMA Terminals Khalifa Ports
Energy and data transmission via TriMotion Compact System (U35 conductor rail + SMGX data communication)
VAHLE x CMA Terminals Khalifa Ports
Energy and data transmission via TriMotion Compact System (U35 conductor rail + SMGX data communication)
VAHLE x CMA Terminals Khalifa Ports
Energy and data transmission via TriMotion Compact System (U35 conductor rail + SMGX data communication)
VAHLE x CMA Terminals Khalifa Ports
Energy and data transmission via TriMotion Compact System (U35 conductor rail + SMGX data communication)

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