Industries
VAHLE Crane Electrification
Crane electrification systems built for automation & control

VAHLE Inc. provides crane electrification systems for steel mills, scrap yards, ports and precast plants across North America, delivering reliable power and data transmission for overhead, process, gantry and heavy-duty cranes.

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VAHLE Intralogistics automated small parts warehouse (AKL)
Automated conveyor technology for internal material flow

Higher production volumes, fast order cycles and tight delivery windows are driving the need for partially or fully automated intralogistics in modern warehouses and distribution centers.

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VAHLE Automotive electrified monorail system (EMS)
Innovative solutions for flexible production processes

Adaptable manufacturing processes are the key to maximizing efficiency in vehicle production. VAHLE solutions for energy and data transmission make a significant contribution to this.

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VAHLE Port Technology
Port Electrification for U.S. Terminals

U.S. ports are moving toward electrified, lower-emission terminal operations. VAHLE Inc. delivers reliable power and data solutions for STS, RTG/eRTG, and RMG cranes and automation-ready port equipment — built for uptime in harsh coastal environments.

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VAHLE Amusement Rides Ferris wheel
Amusement Ride Electrification for North America

VAHLE delivers reliable power supply, data communication, and positioning solutions for amusement rides across North America, supporting safe operation and high uptime for roller coasters, dark rides, Ferris wheels, and towers.

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Automated transportation systems for the mobility of the future

Streetcars, sky trains and rolling sidewalks are the future of resource-saving mobility. Many manufacturers rely on components from VAHLE for their designs.

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VAHLE General Industry
Electrification Systems for Specialty Mobile Applications

VAHLE Inc. delivers reliable power and data solutions for specialty mobile systems, from automated parking and stadium roofs to cleanroom and agricultural applications, engineered for uptime.

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Products
VAHLE data transmission
Interference-free & secure data transmission

Our slotted microwave guide technology ensures reliable performance in environments where wireless interference, vibration and contamination would compromise conventional systems.

Solutions for data communication
VAHLE Positioning
Immediate & precise positioning technology

Our robust vPOS systems are available in magnetic and optical variants, allowing optimal adaptation to environmental conditions, installation space and performance requirements.

Positioning solutions
VAHLE control unit
Scalable motion control for mobile equipment

The modular design of vDRIVE allows flexible configuration for both new installations and modernization projects by integrating seamlessly into industrial automation environments.

Control solutions
VAHLE system solution
Coordinated System Architecture for Mobile Applications

With our integrated electrification system solutions, we offer a perfectly coordinated product combination of energy transmission, data communication, positioning and control for a wide range of applications.

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Services
VAHLE Services
VAHLE is your reliable service partner for preventive maintenance, fast repairs and proactive support. With our VAHLE Protect maintenance contracts, you can ensure the long-term trouble-free operation of your systems. Ready for use worldwide - for minimum downtimes and maximum process reliability.
The company
VAHLE Company
Who are we? Where do we come from? And where are we going? On our company pages you can find out everything about the VAHLE Group and its history, current events and successful customer stories. And of course you will also find information about where to find us and how to reach us.
Career
VAHLE Career
Take a look behind the scenes of a family business. In our careers section, you can find out all about everyday working life and job profiles at the VAHLE Group, our training and further education opportunities and current vacancies. And don't be shy: we are always on the lookout for new, motivated colleagues!
VAHLE heavy duty crane thyssenkrupp
Duisburg, Deutschland

Robust VAHLE systems in the steelworks: Optimum performance for thyssenkrupp overhead crane

Open conductor rail F45/600

The VAHLE fact check

Industry

Crane Electrification

Length

300 m (F45)

Load capacity

390 tons

Lifting speed

10 m/min

Number of poles

7

Background

thyssenkrupp AG is the German heavyweight when it comes to steel production. In 2021, the Group decided to retrofit its plant in Duisburg-Beeckerwerth in order to be able to meet increasing demands in the future. This also included the installation of a new ladle transport crane weighing almost 900 tons, for which crane construction expert Köthen and VAHLE were responsible.

The challenge

The ladles, which the double-girder overhead crane has to lift around 70 times a day, contain 265 tons of liquid steel. The client had written in the specifications that the lifting speed of the existing crane system had to be doubled to around 10 meters per minute. In addition, all systems had to be designed for an ambient temperature of 60 degrees Celsius.

Our solution

Huge amounts of energy are required for a lifting capacity of around 390 tons. This is why Kranbau Köthen opted for a powerful open conductor rail from VAHLE. Around 300 meters of the seven-pole F45/600 including two cable trolleys ensure trouble-free energy transmission. The main hoist unit has a redundant design so that the crane can be moved at least at half speed even if one motor fails.

The facts

  • End customer: thyssenkrupp Steel Europe AG
  • Customer: Crane construction Köthen
  • Year: 2021
VAHLE heavy duty crane thyssenkrupp
VAHLE thyssenkrupp heavy-duty crane in use from below
VAHLE heavy duty crane thyssenkrupp crane operator
VAHLE heavy duty crane thyssenkrupp

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From our area of competence Crane Electrification

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