Industries
VAHLE Crane Electrification
Crane electrification systems built for automation & control

VAHLE Inc. provides crane electrification systems for steel mills, scrap yards, ports and precast plants across North America, delivering reliable power and data transmission for overhead, process, gantry and heavy-duty cranes.

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VAHLE Intralogistics automated small parts warehouse (AKL)
Automated conveyor technology for internal material flow

Higher production volumes, fast order cycles and tight delivery windows are driving the need for partially or fully automated intralogistics in modern warehouses and distribution centers.

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VAHLE Automotive electrified monorail system (EMS)
Innovative solutions for flexible production processes

Adaptable manufacturing processes are the key to maximizing efficiency in vehicle production. VAHLE solutions for energy and data transmission make a significant contribution to this.

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VAHLE Port Technology
Port Electrification for U.S. Terminals

U.S. ports are moving toward electrified, lower-emission terminal operations. VAHLE Inc. delivers reliable power and data solutions for STS, RTG/eRTG, and RMG cranes and automation-ready port equipment — built for uptime in harsh coastal environments.

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VAHLE Amusement Rides Ferris wheel
Amusement Ride Electrification for North America

VAHLE delivers reliable power supply, data communication, and positioning solutions for amusement rides across North America, supporting safe operation and high uptime for roller coasters, dark rides, Ferris wheels, and towers.

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Automated transportation systems for the mobility of the future

Streetcars, sky trains and rolling sidewalks are the future of resource-saving mobility. Many manufacturers rely on components from VAHLE for their designs.

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VAHLE General Industry
Electrification Systems for Specialty Mobile Applications

VAHLE Inc. delivers reliable power and data solutions for specialty mobile systems, from automated parking and stadium roofs to cleanroom and agricultural applications, engineered for uptime.

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Products
VAHLE data transmission
Interference-free & secure data transmission

Our slotted microwave guide technology ensures reliable performance in environments where wireless interference, vibration and contamination would compromise conventional systems.

Solutions for data communication
VAHLE Positioning
Immediate & precise positioning technology

Our robust vPOS systems are available in magnetic and optical variants, allowing optimal adaptation to environmental conditions, installation space and performance requirements.

Positioning solutions
VAHLE control unit
Scalable motion control for mobile equipment

The modular design of vDRIVE allows flexible configuration for both new installations and modernization projects by integrating seamlessly into industrial automation environments.

Control solutions
VAHLE system solution
Coordinated System Architecture for Mobile Applications

With our integrated electrification system solutions, we offer a perfectly coordinated product combination of energy transmission, data communication, positioning and control for a wide range of applications.

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Services
VAHLE Services
VAHLE is your reliable service partner for preventive maintenance, fast repairs and proactive support. With our VAHLE Protect maintenance contracts, you can ensure the long-term trouble-free operation of your systems. Ready for use worldwide - for minimum downtimes and maximum process reliability.
The company
VAHLE Company
Who are we? Where do we come from? And where are we going? On our company pages you can find out everything about the VAHLE Group and its history, current events and successful customer stories. And of course you will also find information about where to find us and how to reach us.
Career
VAHLE Career
Take a look behind the scenes of a family business. In our careers section, you can find out all about everyday working life and job profiles at the VAHLE Group, our training and further education opportunities and current vacancies. And don't be shy: we are always on the lookout for new, motivated colleagues!
VAHLE technology in the cruise terminal
Barcelona

VAHLE automates boarding processes in cruise terminals - energy, position and data in one system

U25 AE | SMGX data transmission | APOS positioning system

The VAHLE fact check

Industry

People Movers & Passenger Transportation

BACKGROUND

As a leading provider of energy and data transmission systems, we have worked with boarding bridge specialist ADELTE to automate several cruise terminals around the world - including the port of Barcelona, one of Europe's most important hubs for cruise ships.

With the increase in global cruise tourism - around 27 million passengers in 2024 - the demands on passenger logistics are also increasing. Today, boarding solutions have to deliver more: efficiency, safety, comfort and a positive travel experience.

CHALLENGE

  • Ever larger cruise ships and high passenger frequency
  • High demands on safety, throughput and comfort
  • Corrosive environmental conditions (salt water, heat)
  • Need for fully automated, low-maintenance technology

 

Modern passenger boarding bridges - comparable to passenger boarding bridges at airports - have to perform significantly better today: they need to be weather-protected, air-conditioned, barrier-free and flexible at the same time. Precise and safe docking is essential.

The conditions in port facilities are demanding: salty air, high temperatures and intensive use by thousands of passengers per approach require robust and reliable systems. High availability, minimum downtimes and maximum operational reliability are crucial, especially at highly frequented locations such as Barcelona. Low-maintenance energy and data transmission systems that function in the long term are required.

The VAHLE SOLUTION

VAHLE supplies an intelligent complete system for the automated Seaport Passenger Boarding Bridges (SPBBs) in Barcelona:

Power transmission:
  • Insulated conductor rail VAHLE U25 AE
    • Stainless steel running surface protects against corrosion and heat
    • Low maintenance and long-term stability
Data transmission:
Positioning:

The combined system ensures safe, smooth operation - with minimum maintenance and maximum operational safety.

 

Further references with VAHLE technology

In addition to Barcelona, other cruise terminals have been equipped with VAHLE technology, including

  • Lisbon
  • Venice
  • Southampton
  • Miami
  • Seattle
  • Hong Kong
  • Taipei

 

Result for the customer

  • Improved passenger logistics thanks to automated boarding
  • Fewer breakdowns and maintenance costs
  • Secure and air-conditioned access to the ship
  • Positive travel experience for millions of cruise passengers

More exciting references

From our area of competence People Movers & Passenger Transportation

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