Industries
VAHLE Crane Electrification
Crane electrification systems built for automation & control

VAHLE Inc. provides crane electrification systems for steel mills, scrap yards, ports and precast plants across North America, delivering reliable power and data transmission for overhead, process, gantry and heavy-duty cranes.

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VAHLE Intralogistics automated small parts warehouse (AKL)
Automated conveyor technology for internal material flow

Higher production volumes, fast order cycles and tight delivery windows are driving the need for partially or fully automated intralogistics in modern warehouses and distribution centers.

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VAHLE Automotive electrified monorail system (EMS)
Innovative solutions for flexible production processes

Adaptable manufacturing processes are the key to maximizing efficiency in vehicle production. VAHLE solutions for energy and data transmission make a significant contribution to this.

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VAHLE Port Technology
Port Electrification for U.S. Terminals

U.S. ports are moving toward electrified, lower-emission terminal operations. VAHLE Inc. delivers reliable power and data solutions for STS, RTG/eRTG, and RMG cranes and automation-ready port equipment — built for uptime in harsh coastal environments.

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VAHLE Amusement Rides Ferris wheel
Amusement Ride Electrification for North America

VAHLE delivers reliable power supply, data communication, and positioning solutions for amusement rides across North America, supporting safe operation and high uptime for roller coasters, dark rides, Ferris wheels, and towers.

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Automated transportation systems for the mobility of the future

Streetcars, sky trains and rolling sidewalks are the future of resource-saving mobility. Many manufacturers rely on components from VAHLE for their designs.

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VAHLE General Industry
Electrification Systems for Specialty Mobile Applications

VAHLE Inc. delivers reliable power and data solutions for specialty mobile systems, from automated parking and stadium roofs to cleanroom and agricultural applications, engineered for uptime.

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Products
VAHLE data transmission
Interference-free & secure data transmission

Our slotted microwave guide technology ensures reliable performance in environments where wireless interference, vibration and contamination would compromise conventional systems.

Solutions for data communication
VAHLE Positioning
Immediate & precise positioning technology

Our robust vPOS systems are available in magnetic and optical variants, allowing optimal adaptation to environmental conditions, installation space and performance requirements.

Positioning solutions
VAHLE control unit
Scalable motion control for mobile equipment

The modular design of vDRIVE allows flexible configuration for both new installations and modernization projects by integrating seamlessly into industrial automation environments.

Control solutions
VAHLE system solution
Coordinated System Architecture for Mobile Applications

With our integrated electrification system solutions, we offer a perfectly coordinated product combination of energy transmission, data communication, positioning and control for a wide range of applications.

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Services
VAHLE Services
VAHLE is your reliable service partner for preventive maintenance, fast repairs and proactive support. With our VAHLE Protect maintenance contracts, you can ensure the long-term trouble-free operation of your systems. Ready for use worldwide - for minimum downtimes and maximum process reliability.
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VAHLE Company
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Take a look behind the scenes of a family business. In our careers section, you can find out all about everyday working life and job profiles at the VAHLE Group, our training and further education opportunities and current vacancies. And don't be shy: we are always on the lookout for new, motivated colleagues!
Bienstädt

U10 ensures reliable power supply for the 5-inch People Mover

U10

The VAHLE fact check

Industry

People Movers & Passenger Transportation

Trolley

2

Solution

U10

Length

40 meters

Background

After two years of intensive collaboration, the time has finally come: the OLYMPIC-BAU project has been successfully completed! On the day of the inauguration ceremony, which was also documented in a short film, the smooth installation and flawless functioning of the system was celebrated. And because we like to have a laugh, we treated ourselves to something special for 1 April: the smallest “People Mover” in the world – a 5-inch train – featured as a reference. Of course, it was just an April Fool’s joke!

The challenge

The model building application placed special demands on the energy transmission. It was essential to find a compact and reliable solution that could be optimally integrated into the existing support structure. In addition, a smooth interface adaptation had to be guaranteed in order to ensure long-term operation.

Our solution

The track system works with a 2-pole DC solution with a total length of 40 meters. For the power supply, 10 x 6 m long U10 busbars were supplied without pre-bending at the factory. A PE rail was not required, as earthing takes place via the conductor rail.

The compact holder (type 02 KA) and the compact current collector (type 02ST) play a decisive role in the reliable transfer of energy. Particular attention was paid to the correct integration of the interfaces to the support structure in order to ensure a perfect fit and smooth operation. And even if the “People Mover” is only a model – the technology is real!

 

The facts

  • Customer: OLYMPIC-BAU
  • Project duration: 2 years
  • Completion: 2024
  • Total length of the system: 40 meters
  • Energy supply: U10 conductor rail system
  • Components: U10 conductor rails (10 x 6 m), compact holders (type 02 KA), compact current collectors (type 02ST)
  • Special features: No PE rail required, earthing via conductor rail

More exciting references

From our area of competence People Movers & Passenger Transportation

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