Industries
VAHLE Crane Electrification
Crane electrification systems built for automation & control

VAHLE Inc. provides crane electrification systems for steel mills, scrap yards, ports and precast plants across North America, delivering reliable power and data transmission for overhead, process, gantry and heavy-duty cranes.

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VAHLE Intralogistics automated small parts warehouse (AKL)
Automated conveyor technology for internal material flow

Higher production volumes, fast order cycles and tight delivery windows are driving the need for partially or fully automated intralogistics in modern warehouses and distribution centers.

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VAHLE Automotive electrified monorail system (EMS)
Innovative solutions for flexible production processes

Adaptable manufacturing processes are the key to maximizing efficiency in vehicle production. VAHLE solutions for energy and data transmission make a significant contribution to this.

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VAHLE Port Technology
Port Electrification for U.S. Terminals

U.S. ports are moving toward electrified, lower-emission terminal operations. VAHLE Inc. delivers reliable power and data solutions for STS, RTG/eRTG, and RMG cranes and automation-ready port equipment — built for uptime in harsh coastal environments.

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VAHLE Amusement Rides Ferris wheel
Amusement Ride Electrification for North America

VAHLE delivers reliable power supply, data communication, and positioning solutions for amusement rides across North America, supporting safe operation and high uptime for roller coasters, dark rides, Ferris wheels, and towers.

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Automated transportation systems for the mobility of the future

Streetcars, sky trains and rolling sidewalks are the future of resource-saving mobility. Many manufacturers rely on components from VAHLE for their designs.

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VAHLE General Industry
Electrification Systems for Specialty Mobile Applications

VAHLE Inc. delivers reliable power and data solutions for specialty mobile systems, from automated parking and stadium roofs to cleanroom and agricultural applications, engineered for uptime.

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Products
VAHLE data transmission
Interference-free & secure data transmission

Our slotted microwave guide technology ensures reliable performance in environments where wireless interference, vibration and contamination would compromise conventional systems.

Solutions for data communication
VAHLE Positioning
Immediate & precise positioning technology

Our robust vPOS systems are available in magnetic and optical variants, allowing optimal adaptation to environmental conditions, installation space and performance requirements.

Positioning solutions
VAHLE control unit
Scalable motion control for mobile equipment

The modular design of vDRIVE allows flexible configuration for both new installations and modernization projects by integrating seamlessly into industrial automation environments.

Control solutions
VAHLE system solution
Coordinated System Architecture for Mobile Applications

With our integrated electrification system solutions, we offer a perfectly coordinated product combination of energy transmission, data communication, positioning and control for a wide range of applications.

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Services
VAHLE Services
VAHLE is your reliable service partner for preventive maintenance, fast repairs and proactive support. With our VAHLE Protect maintenance contracts, you can ensure the long-term trouble-free operation of your systems. Ready for use worldwide - for minimum downtimes and maximum process reliability.
The company
VAHLE Company
Who are we? Where do we come from? And where are we going? On our company pages you can find out everything about the VAHLE Group and its history, current events and successful customer stories. And of course you will also find information about where to find us and how to reach us.
Career
VAHLE Career
Take a look behind the scenes of a family business. In our careers section, you can find out all about everyday working life and job profiles at the VAHLE Group, our training and further education opportunities and current vacancies. And don't be shy: we are always on the lookout for new, motivated colleagues!
VAHLE System Solution
Staden, Belgien

VAHLE system ensures maximum efficiency and hygienic safety in food production

vPOWER CPS 140kHZ | vCOM SMGM | vDRIVE VCS-SAFE

The VAHLE fact check

Industry

Intralogistics

Number of vehicles

11

Length of the system

270 meters

Background

One of Europe's largest meat producers, Westvlees, has built one of the most modern food factories in Staden, Flanders, Belgium. During the planning and implementation of this project, Westvlees relied on VAHLE's expertise in electrification, data transmission and control to establish a new industry standard. Westvlees produces 140,000 tons of pork products annually, making it one of the top 10 meat processors in Europe.

The challenge

Maintaining absolute hygienic cleanliness in sensitive areas of production facilities while optimizing operational efficiency has long been a critical issue in the food industry. Every step in the process - from slaughtering to packaging and labeling - requires the utmost care to ensure the highest standards of quality and safety. With the increasing demand for fresh produce in today's market, there is growing pressure to minimize processing time and maximize process efficiency.

Our solution

The conveyor system, here as an application in an overhead monorail system (EMS), was equipped at Westvlees with a complete VAHLE system, which includes vPOWER energy transmission, vCOM safe data transmission and vDRIVE control. In order to minimize abrasion and other wear as a possible source of contamination in food production, the EMS is not equipped with a conventional conductor rail system, but with the non-contact, inductive CPS 140kHz energy transmission system.

The vCOM SMGM data communication, also known as slotted waveguide, enables fast and interference-free data transmission. The transport system also benefits from the vDRIVE VCS safe control system with STO function, which provides additional safety levels and enables immediate intervention in the event of system malfunctions.

The VAHLE system, consisting of inductive energy transmission, safe communication and precise control, guarantees a smooth and hygienically flawless process and sets new standards in food production thanks to its virtually maintenance-free technology.

 

The facts

  • End customer: Westvless NV, Belgium
  • Customer: UP Universelle Fördertechnik GmbH, Germany
  • Year: 2023
  • EMS length: 270 meters
  • Number of vehicles: 11
  • Solution: VAHLE system, consisting of contactless energy transmission, SMGM data communication, VCS-SAFE control system
VAHLE System Solution
VAHLE system, consisting of non-contact energy transfer, SMGM data communication, VCS-SAFE control system
VAHLE System Solution
VAHLE system, consisting of non-contact energy transfer, SMGM data communication, VCS-SAFE control system

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From our area of competence Intralogistics

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